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Building Ken Taylor 1959 Kayak – the Igdlorssuit – Part Three
Fair Inside (4 Hours) After the kayak is lifted off the forms, it’s time to fair the inside. This kayak is mainly flat on the inside, so fair is easily accomplished using a block plane, hobbyist plane, and a flat surform tool. A Convex surform can be used on the concave sections of the hull. The key point to watch for while using these tools, is use them only to take of the high edges of the strips. After the edges are taken off, change over to sand paper. A rough grit like 40 or 60 will quickly smooth the surface. This can be finished off up to 80 grit…
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Building Ken Taylor 1959 Kayak – the Igdlorssuit – Part Four
Cockpit Coaming (8 Hours) There are many methods of building a cockpit coaming and making a carbon fiber coaming is certainly one of the hardest, but it is an achievable project for the home builder. I like to build mine in four steps. The first step is to make the foam mold that will be used to produce the coaming. Make sure that your opening is sanded smoothly and looks fair. Check this fairing with the cockpit cutout template used to make the recess. Any type of foam can be used to form a coaming, but I used expanding spray foam, because it was what I could get in town.…
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Building Ken Taylor 1959 Kayak – the Igdlorssuit – Part Five
Control Box – 1 Hours The control box for the skeg is built much the same way as the deck fittings. A four and a half inch slot is cut into the hull. It’s located near the center of the coaming. A foam mold is inserted into the slot and covered with paste wax and mold release. Then thickened epoxy is used to round the corners and 5 layers of 3.2 ounce tight weave glass is used to lay-up the control box. After the box is finished, drill a hole to insert the tubing. I covered the hull around the skeg control box with packing tape, so I would be…
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Building Ken Taylor 1959 Kayak-the Igdlorssuit – Launching
Wetting the kayak in the crystal clear water of Lake Superior was the best reward for almost a year of building. Ilena and I launched the Iggy with little fanfare. John Amren, owner of Superior Coastal Sports in Grand Marais was the only other attendee, and he was there because we choose the beach behind his shop as our point of departure for a tour around the Grand Marais harbor. The Iggy is a semi-replica of the 1959 Ken Taylor kayak that spawned the Anas Acuta and spurred modern British recreational kayaking. The original Iggy was built as a skin-on-frame in Igdlorssuit (Illorsuit is the new spelling) by Emanuele Korneiliussen.…
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Building Ken Taylor 1959 Kayak – the Igdlorssuit – Launching – Susie Islands
The second trip with the Iggy involved a trip from Grand Portage, out to the Susie Island and then to the border.
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How to Make a Fiberglass Skeg
A skeg is an effective tool that can help control a kayak in difficult conditions. In quartering wind and waves, it can be a godsend. For the average backyard builder, commercial skegs tend to be expensive and most backyard builders will have the skills to fabricate their own. When looking at skeg options, I’ve never been able to find a wooden one that satisfied my sense of durability and simplicity. So, I set out to make a fiberglass skeg that would work well in a wooden kayak. Below you’ll find the steps that I took. Come up with the size and shape of the skeg that you want to build.…
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2007 Meet at the Beach – Minnesota
Join us for Minnesota’s first wooden boat Meet at the Beach. The event will occur on Lutsen Resort’s beautiful beach the weekend of June 16-17. All wooden kayak and canoe builders are welcome to bring their boats to show off and let others paddle them in the waters of Lake Superior. Every type of wooden construction is welcome from Stitch and Glue, cedar strip, skin-on-frame, and everything in between. And the event is open to the public.
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Building a Kayak Paddle – A La Volkskayak
Many thanks to VOLKSKAYAK designer Gerry Gladwin for allowing me to share his idea and the diagram with others who want to do it for themselves. I hope the instructions below will be helpful in making a simple, light, cheap sea kayak paddle that’s very serviceable. We’ve been using three of these for several seasons now, and apart from some cosmetic damage, have had no problems with them. The cost is under $25 per paddle. I can get one done to the “finished with the epoxy work” stage with about a day’s work. Our paddles weigh a little under a kilogram; mine’s 950gms., while the one my wife made for…
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Nessmuking and Stitch and Glue Boat Building
Eskimo Tom Gerds, professional wooden boat builder and owner of Finewoodwatercraft.com, writes about using stitch and glue boat building techniques to create canoes and kayaks that Nessmuk would have been proud to paddle. Learn about his lightweight building secrets as he presents a great overview to the S&G process.
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A Paddle with a Twist: Making a Feathered Kayak Paddle
The main problem homebuilders face when trying to build a feathered kayak paddle is how to make the feather. Most builders either buy an adjustable ferrule that allows several different angles of feathering for the paddle or they build a scarfing jig that allows them to cut the shaft at an angle to give the proper feather and later they glue the two pieces together. The third method, which is the one that I like, involves twisting a multiple laminates to the feathered angle and holding them in place on a building form while the glue dries. This article describes the third method. Choosing Materials Materials Needed: The laminates for…
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Easy Aluminum Fittings For a Sailing Canoe
Canoe sailing enthusiast Charles E. Campbell describes an easy method of making aluminum fittings for a sailing canoe. These specialized fittings are hard to find, but even harder to find is any information on how to make the fittings yourself. Nessmuking is proud to host this informative article.
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How To Make Woven Rope Carrying Handles
Pedro Almeida describes how to make Rope handles for your kayak. These work well as carry handles for singles and especially doubles for those who don't want or need a typical end toggle on their kayak.
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Vacuum Bagging Techniques for Canoes and Kayaks
I’m going to assume, for the purposes of brevity, that we’re working with a finished, female mold, which is coated and sealed to the point of being airtight. It is easy to vacuum bag over a male mold, as well; the technique is identical. I’ll also assume that the mold has a peripheral flange (a sealed surface, not part of the functional mold surface, running the perimeter of the mold). If you’re working on a mold with no flange, vacuum bagging is possible, but you will still need an area, continuous with the mold-laminating surface, to seal to. If your mold is not airtight, I’ll make a note about that…
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Building a Nikumi
Safety Note: A vinyl skin is not safe for normal use. This is for show only. Hundreds of years ago, the Aleuts paddled slender kayaks up and down the west coast of North America in search of sealskins and adventure. Their kayaks, called baidarkas by the Russians, were typically narrow, fast, and featured crazy looking bifid or split bows. I first gained an interest in this type of kayak after reading George Dyson’s visionary book Baidarka, and the more I read, the more interesting these kayaks became to me. Eventually, I purchased Wolfgang Brinck’s The Aleutian Kayak with the intension of building a traditional baidarka using traditional methods. But, after…
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Light but Strong – Building Cedar Strip Canoes for Wilderness Tripping
Take care of the ounces and the pounds will take care of themselves, is Jay Morrison's motto. Learn how Jay utilized this moto and developed new techniques to build a Wilderness-Tripping-Tough cedar strip canoe weighing 35 pounds.
